[China Aluminum Industry Network] depends on the former: aluminum extrusion production lines need to invest the cost, here we are involved in the aluminum extrusion press for the imported extruder, aluminum rod heating and aluminum processing equipment are imported equipment.
Total project cost: 36 million yuan (total cost of land, production plant, production facilities, production equipment and equipment installation)
Estimated cost recovery period: 5 years of operation hours: 6,000 hours per year × 5 years = 30,000 hours 36 million RMB ÷ 30,000 hours = 1,200 RMB/hour capital expenditure Item 2: Aluminum extrusion production line put into operation The cost required. This section includes energy costs (industrial power and fuel), aluminum mold costs (including aluminum mold shop manufacturing costs), labor costs, consumables, and production equipment and other maintenance costs. This cost is calculated as: RMB 1,000.00/hour An aluminum extrusion press costs RMB 2,200.00 per operation. This figure does not include the costs of other parts of the company.
All costs must be recovered through the sale of aluminum products. The income portion should not only cover the company's management costs but also include the costs of processing and processing after aluminum extrusion, such as spraying, anodizing, and deep processing. Therefore, every kilogram produced can contribute a contribution to filling the entire plant's input costs. The profit loss caused by the production suspension is much greater than the cost investment in the extrusion process. The cost of the other parts of the company is compensated by increasing the cost by 50% per hour. As a result, the total cost of running the aluminum extrusion press per hour rises to:
2,200.00 yuan × 1.3 = 2,860.00 yuan The way to recover the cost is to sell aluminum products to customers. As a result, the aluminum extrusion output must be calculated as a qualified profile that can be sold to the customer. If you can increase the output of an extruder extrusion profile from 800 kg per hour (Kg/Hr) to 1,000 kg per hour, the cost per kilogram of aluminum profile is reduced:
2860.00 yuan ÷ 800 kg = 3.58 yuan / kg 2860.00 yuan ÷ 1000 kg = 2.86 yuan / kg Aluminum waste before extrusion processing will only produce the cost of the waste processing (remelting, homogenization and heating to squeeze Pressure process temperature treatment) and storage costs due to storage of waste. Because the scrap aluminum before aluminum extrusion has not spent the extrusion time nor caused the loss of extrusion products. This is an important consideration in the section on aluminum defects below.
In the West, the aluminum alloy extrusion industry has taken the following direction: to reduce the number of extruders but increase investment in extrusion lines, by using higher-priced porous molds and increasing the yield of high-yield products per unit time (usually A new extrusion production line, which produces 82% to 86% of the aluminum rod consumption, can achieve larger shipments.
1. The cost of having an aluminum profile extrusion line is very high, and this cost needs to be recovered by selling a qualified aluminum profile product because the aluminum profile contains added value.
2. Since aluminum profiles are the source of revenue, the operating costs of extrusion are also counted on aluminum profiles. Therefore, the output of aluminum products plays an important role in the greater benefit.
3. The costs of other links along with the profits of the company depend on the sale of aluminum profiles. This cost is even higher than the cost of the entire extrusion process (points 1 and 2 above)
Since all costs must be relied on for the sale of qualified products, all decisions of the company must be made about how it is possible to increase the shipping rate of the profile products.
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